Aim: The aim of this study is to map the current design requirements and practices that influence steel safety door design and to develop recommendations for improving circularity in future steel door systems.
Research questions: RQ1: What current design requirements and practices influence steel door design, and how do they support or limit circularity?
RQ2: How can circular strategies be translated into design recommendations for future steel safety doors, including end-of-life considerations, given the identified requirements and constraints?
Methods: This study is based on qualitative research using an abductive approach. Empirical data was collected through meetings, a production walkthrough, semi-structured interviews with actors connected to the steel door value chain, and benchmarking of circularity practices in the steel door sector. The analysis followed a Gioia-inspired methodology to identify first-order concepts, second-order themes and aggregate dimensions. The empirical findings were analyzed in relation to circular economy, the 10R hierarchy, Design for X, modularity, traceability and product information.
Conclusion: For the first research question, the study identified that steel safety door design is strongly influenced by certification, fire safety requirements, durability demands, production practices, material selection and formal product compliance. These requirements support circularity through long service life, robustness, maintenance and selected component replacement, but they also limit higher-value circular strategies such as reuse, refurbishment and remanufacturing when certified performance cannot be verified. For the second research question, the study presents design recommendations focused on product information, traceability, maintenance support, replaceable wear components, controlled disassembly and clearer boundaries between safety-critical and replaceable components. The study concludes that circularity in certified steel safety doors should be developed step by step, starting with improved documentation and traceability before more advanced circular strategies such as reuse, refurbishment and remanufacturing are implemented.