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Exploring Challenges in a Low-Volume Product Industrialization Process – A Railway Case Study
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation. (Production Development Research Group)ORCID iD: 0009-0003-1217-8762
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation.ORCID iD: 0000-0002-5963-2470
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation.ORCID iD: 0000-0002-6062-2173
2023 (English)In: Advances in Production Management Systems. Production Management Systems for Responsible Manufacturing, Service, and Logistics Futures / [ed] Alfnes, E., Romsdal, A., Strandhagen, J.O., von Cieminski, G., Romero, D, 2023, p. 184-198Conference paper, Published paper (Refereed)
Abstract [en]

The manufacturing industry is faced with a market environment that continuously grows more competitive. Achieving a short time to market is of vital importance to manufacturing companies that are characterized by low-volumes and high customization due to the already existing long lead times. An important process that transfers a product from design concept to production is the product industrialization process. This process plays a critical role as an interface between product development and production and any interruptions can have a significant effect on the overall time to market of a product. Research on the industrialization process and its challenges have mostly been conducted within a high-volume manufacturing, but what is currently lacking is exploring this process from the perspective of low-volume manufacturing. A case study was conducted within a low volume large equipment manufacturing company, analyzing their product industrialization process. The purpose of this article is to identify challenges within the process as well as to identify the effects these challenges have on the industrialization process. The findings from this case study identified 10 challenges within the low volume industrialization process that were grouped into four categories, relating to organizational, standardization, external, and technological factors.

Place, publisher, year, edition, pages
2023. p. 184-198
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:mdh:diva-64465DOI: 10.1007/978-3-031-43670-3_13ISI: 001360252300013Scopus ID: 2-s2.0-85174441643ISBN: 978-3-031-43669-7 (print)ISBN: 978-3-031-43670-3 (electronic)OAI: oai:DiVA.org:mdh-64465DiVA, id: diva2:1802920
Conference
IFIP International Conference on Advances in Production Management Systems, APMS 2023
Available from: 2023-10-06 Created: 2023-10-06 Last updated: 2024-12-18Bibliographically approved
In thesis
1. Leveraging Technical Interoperability for Design Manufacturing Integration in Low Volume Manufacturing Industry
Open this publication in new window or tab >>Leveraging Technical Interoperability for Design Manufacturing Integration in Low Volume Manufacturing Industry
2025 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

The low-volume manufacturing industry is facing an ever increasing competitive market environment, where high degrees of flexibility, complex products and short time-to-market are important factors to remain competitive. These market dynamics are a strong motivator for companies to design and introduce new products to the market rapidly, thereby placing an increased emphasis on the new product development (NPD) process. The integration of design and manufacturing functions has been identified as a critical enabler to improve the NPD process and reduce lead times of products. A successful design manufacturing integration however requires a significant amount of data and information to be exchanged by both functions. To ensure this exchange, a robust product data infrastructure is necessary, along with the capability of systems to communicate seamlessly. The ability to exchange data relies heavily on technical interoperability, which is essential to enable a seamless dataflow and has been shown reduce the need for manual interventions and increases accessibility to data and enables better coordination of resources. Existing literature has primarily focused on technical interoperability from a high volume manufacturing perspective, noting that lacking technical interoperability can significantly impact the performance of manufacturing processes, including inefficiencies regarding workflows, data exchange and increased costs. However, less emphasis has been placed on technical interoperability from the perspective of low-volume manufacturing industry. 

 

The purpose of this thesis is therefore to explore how technical interoperability can be leveraged to facilitate design manufacturing integration within the context of low-volume manufacturing industry. This was achieved by performing an in depth single case study where an NPD process of a low-volume manufacturing company was analysed. The findings identify current challenges related to technical interoperability, their impacts on the NPD process, and finally the steps required to leverage technical interoperability to facilitate design manufacturing integration. The primary theoretical contribution of this thesis is its addressal of a notable research gap concerning the role of technical interoperability in facilitating design manufacturing integration, as well as providing further insights into the challenges and their impacts on NPD processes due to deficiencies in technical interoperability from the contextual perspective of the low-volume manufacturing industry. The practical contributions of this thesis include a comprehensive understanding of existing challenges related to technical interoperability and the impacts these challenges can have on the performance of an NPD process. Furthermore, this thesis provides a step-by-step approach detailing how technical interoperability can be leveraged and exemplifies the process. 

Place, publisher, year, edition, pages
Eskilstuna: Mälardalens universitet, 2025
Series
Mälardalen University Press Licentiate Theses, ISSN 1651-9256 ; 371
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Industrial Systems
Identifiers
urn:nbn:se:mdh:diva-69603 (URN)978-91-7485-695-8 (ISBN)
Presentation
2025-02-03, C1-007, Mälardalens universitet, Eskilstuna, 13:15 (English)
Opponent
Supervisors
Funder
Knowledge Foundation
Available from: 2024-12-16 Created: 2024-12-16 Last updated: 2025-01-13Bibliographically approved

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Sigurjónsson, VésteinnBruch, JessicaGranlund, Anna

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